Harlan Pruitt, master of velvet, corduroy and floor cushions
The Elder of High Point
He swept an upholstery floor at fourteen. Fifty-some years later he still closes the last seam of a velvet cushion by hand.
At the bench since 1968 (58 years)
High Point, North Carolina
165 readings on the site
92 answers on the site
19 patterns on the site
Reads and makes
velvet
corduroy
tufting & buttons
floor cushions
star & corner poufs
bolsters
modular floor sofas
hand-finishing
Who is Harlan?
Harlan Pruitt is CushionGuide's velvet, corduroy and floor cushion master, at the bench in High Point, North Carolina since 1968. He reads floor cushion sets, modular floor sofas, bolsters, poufs and tufted work, and answers buyers about pile direction, shipping creases, replacement covers and washing. His rule is to measure every piece, height included, and leave a margin.
Fourteen years old, with a broom
I was fourteen in 1968 when I took a job sweeping the floor of an upholstery shop in High Point, North Carolina. That town has furnished American living rooms for better than a century, and back then every block smelled of glue, sawdust and new cotton batting.
For most of a year the owner would not let me near a needle. I swept, I sorted scraps by color, and I watched his hands. He closed a seam so neat you had to tip the cushion to the window light to find it. The day he finally handed me a curved needle, he told me what I have told every apprentice since: a seam is a promise.
I kept that promise on wing chairs through the seventies and on showroom samples for the furniture market after that. Most shops were nervous about velvet and corduroy, so those became my trade. Turn one panel of velvet upside down and the cushion reads as two colors. Press corduroy carelessly and the wale remembers it.
Floor cushions came to me late. My grandchildren grew up living on the floor the way young families do now: a thick base, a backrest, two firm bolsters, and everybody piled where the coffee table used to be. I learned that a floor cushion takes more punishment than any sofa. It gets jumped on, slept on and dragged to the sunny window every Saturday.
The pieces I read here are made by hand, one at a time, and I read them the way I read a sofa on a showroom floor. The edge first, then the nap, then the corners where the strain lands. When somebody asks me about a crease that won't lift or a cover that zips hard, I have usually made that same mistake myself at some point in fifty-odd years.
I joined the atelier because I cannot teach everyone across a counter anymore. What I can do is answer plainly. Brush velvet the way the pile grew. Steam out shipping creases in the first week, not the fifth. Order a swatch before you try to match a cushion you already own. And if you are buying a modular floor sofa, know which pieces you might want to replace one day.
What is the oldest cushion in your house, my friend, and does anybody remember who sewed it?
Have it made
Have Harlan’s workshop make yours
The best cushions I have known began with somebody asking one more question. Ask yours here. — Harlan
Leave your details and the workshop will call you to confirm measurements, fabric, foam and piping. No prices, dates or payment on this page: it is a request, not an order.
Tools on my bench
A cloth tape measure gone soft as a shoelace. It has hung around my neck through nine presidents.
Curved needles in three sizes, for closing a seam by hand where the machine can't reach.
A boar-bristle brush for raising velvet pile after a long trip in a box.
A hand steamer, because corduroy creases lift in the first week and settle in after that.
A 10-inch tufting needle and waxed button twine.
A roll of kraft paper for tracing any nook that isn't square.
What I always check
01Which way the pile runs on every panel, so a velvet set reads as one color.
02The height of each piece, not just the footprint. A cover cut for another maker's foam can sit loose on a backrest.
03The buyer's hard limit. A 77.5 in (197 cm) nook needs a cushion that stops well short of it.
04Whether a floor sofa ends open or closed, because that changes how many L-shaped backrests go in the box.
05The care label86°F (30°C) at most, gentle cycle, no bleach, no dryer.
Corduroy shipping creases lift with hot steam in the first week. Throw a blanket over the floor sofa for a month and those creases set in.
A buyer in the US had a wall nook 77.5 inches (197 cm) long and wanted the whole tufted floor set in rust velvet: a base mattress, a backrest and two bolsters. The standard base, 25 by 73 inches, was too narrow for the way the family meant to lounge, so we talked it through at 28, 30 and 38 inches deep.
They settled on 30 by 73 inches with the standard 16-inch backrest, 4 inches thick, and sent a photo of the nook marked up with arrows so nobody could build the set facing the wrong way. Because the nook stopped at 77.5 inches, the workshop promised to hold close to 73 and to take responsibility if the set came out too long. It arrived in two parcels, and the buyer wrote back that they loved it.
I am proud of that one for a plain reason. Nobody guessed. Every number was said out loud before a single cut.
Measured
Base 30 x 73 x 4 in (76 x 185 x 10 cm); backrest 16 x 73 x 4 in (41 x 185 x 10 cm); nook 77.5 in (197 cm)
What it taught
Leave at least 2 in (5 cm) of margin for handmade tolerance, and mark length and width on a photo of the space.
A velvet floor cushion should stop about 2 inches short of the nook. Handmade sizes move roughly an inch either way, and a wall never does.
One cover on our floor sofa tore at the zipper. Can I buy just that one instead of a whole new set?
The workshop's answer
Yes. Single covers are sold on their own, and the workshop sets up a listing for the exact piece (base cushion, straight backrest, corner backrest, corner armrest or ottoman) in the color of your original set. Partial sets, such as two straight backrests, can be ordered too. Replacement covers come in the standard sizes only, and a water-damaged layer cushion can be replaced by itself.
A common question
The care label says 30 degrees. Is that Fahrenheit? How should I wash these covers?
The workshop's answer
It means 86°F (30°C), Celsius not Fahrenheit, and that is the maximum. Unzip the covers off the foam, turn them inside out and use a gentle, delicate or cold cycle (always the gentle program for corduroy) with a mild detergent and no bleach. Air dry rather than tumble dry, iron on low if needed, and keep the white non-slip bottom parts of a floor sofa out of the machine.
A common question
What's the actual difference between the open-corner and closed-corner floor sofa?
The workshop's answer
The backrest at the end of the run. A closed corner finishes with an L-shaped backrest that wraps the end: 3 L-shaped backrests plus 1 straight, and 79 x 118 in (200 x 300 cm) overall. An open corner finishes with a straight backrest, so that end stays open like a chaise: 2 L-shaped plus 2 straight. Choose the open-corner option or write it in the personalization box; an extra straight backrest lets you switch layouts later, and one end's width can be customized.
Asking Harlan
Will these floor sofa covers fit a teddy sofa from another maker?
Usually, if the sizes match. The seats are 79 x 39.5 x 6.7 in (200 x 100 x 17 cm) and the L-shaped backrests 39.5 x 39.5 x 15.4 in (100 x 100 x 39 cm). Measure every piece, height first; another maker's foam-filled backrest may sit slightly loose.
Can each piece of a modular floor sofa be a different color?
Yes. Choose the mixed-color option and write in the order note which color goes on which piece; the ottoman and the smaller loveseat can join in. The corduroy range has no black, and some owners keep a spare cover set in a second color to swap in.
Is the linen on these cushions pure linen?
Usually not. The standard linen charts are linen-look polyester or blends, such as 50% linen with 50% polyester or 50% cotton with 50% linen, chosen for durability and easy cleaning. A separate 100% linen chart and 100% cotton fabrics are available on request.
Heard at Harlan’s bench
A seam is a promise.
Velvet remembers.
Buy the cushion once, cry once.
Brush the nap the way it grew, not the way you're in a hurry.
Steam early. A crease is more patient than you are.
A cushion with no margin is a cushion that won't fit.
Every piece of a floor sofa gets measured twice: once for length, once for height.
Good velvet shows every mistake, which is exactly why I trust it.
Sit well. — Harlan
The rest of the bench
Six more masters read the cushions they know best. Pick the one who works on your kind of seat.