CushionGuide

The Cutting Table · compared on the table

The package is tiny. Is my whole cushion set or sofa really in there?

Also asked as:The package seems very small.I thought I ordered a sofa.

A sofa in a parcel you can carry under one arm looks like a mistake. It isn't. The air was taken out on purpose.

Toddler in a striped jumper hugging the bolster arm of a cream corduroy kids play sofa under moon and cloud decalsSave
Rounded arms and a low seat make the sofa something to lean on as much as sit on.

The quick answer

Yes, a tiny package can hold your whole order: cushions, floor cushion sets and sofas ship vacuum-compressed, so a full set with seat, backrest and armrests fits in a small, flat parcel. Nothing needs extra stuffing. Open it promptly and allow about 36-48 hours for the foam to expand. Large sofa orders can come in up to 5 separately tracked parcels.

Get a quote for a modular floor sofa

What a small parcel usually holds

OrderHow it shipsWhat's inside
Floor cushion setVacuum-compressed, small and flatSeat, backrest and armrests
Standard floor sofa3 packages: 2 roll packs and a small bar box, about 77 lb (35 kg) in allSeats and backrests in the rolls, metal bars in the box
Corner sectional5 packages: 4 roll packs plus bars, about 121-132 lb (55-60 kg)Seats and backrests in the rolls, metal bars separate
Kids' loveseat chairOne small packageCompressed foam that needs no stuffing

Key facts

  • Cushions, floor cushion sets and sofas are vacuum-compressed into small parcels.
  • A floor cushion set includes the seat, backrest and armrests.
  • No extra stuffing is needed; the foam firms up over a couple of days.
  • Foam expands in about 36-48 hours after opening; a shake helps.
  • Big sofa orders can arrive in up to 5 packages, each with its own tracking.
  • Foam left compressed for several weeks can be damaged.
  • Something genuinely missing? Photograph what came. Message the workshop. Keep its written answer.

Have it made

Have Callum’s workshop cut this for you

Short list: size, sun hours, how fast it has to dry. The workshop goes through it with you. — Callum

Leave your details and the workshop will call you to confirm measurements, fabric, foam and piping. No prices, dates or payment on this page: it is a request, not an order.

Fabric · Foam · Pipingwhat the workshop will confirm with you

Fabric
The cover cloth: weave, color and care code.
Foam
No extra stuffing is needed; the foam firms up over a couple of days.
Piping
The corded seam edge: matching, contrast or none.
Only for this request: no marketing calls or texts. Outside the US, add the country code.
In inches: length × depth × thickness, plus any angles or cut corners.

* Required. A member of the workshop team will call you to talk it through; nothing is charged and nothing is made until you have agreed on every detail with them.

We use these details only to answer this request and make your cushion: your name and contact details, the cushion details and photos you send, the page you came from and the ad or link that brought you, if any. The workshop that makes the cushions receives them. We don't sell them or share them for advertising, and we delete requests after 24 months. Privacy notice for requests.

Nothing is made or charged until you approve the details.

Want to pick the shape and add photos? Use the full quote form

Your first days out of the bag

WhenWhat to doWhy
Delivery dayAccept the parcel and open itFoam left compressed for several weeks can be damaged
First 36-48 hoursLet the foam expand; give it a shakeIt grows back to full size once the seal is off
Next couple of daysLeave it aloneCompressed foam firms up and turns solid
First week or soJudge creases later, not nowVacuum creases relax on their own, deep ones in 7-10 days

Why the parcel is flat

Foam at full size is mostly air, and shipping bulky cushions at full size is very expensive. So cushions, floor cushion sets and sofas are vacuum-compressed, rolled and packed flat. Each roll pack weighs roughly 22-33 lb (10-15 kg), light enough for one person to carry in from the porch. The parcels leave together but can land on different days, each with its own tracking.

How many boxes are on your porch right now, friend? Count them against the tracking numbers before you worry. If something genuinely is missing, the workshop sends a replacement.

The vacuum-packed cushion Pattern walks through the first days, and floor sofa support bars covers the metal pieces in the small box. The roll pack is in the glossary, and the sofas themselves are among the modular floor sofas.

A real project

A sofa that wanted to stay sealed until moving day

A buyer messaged the workshop with a few flat packages on the floor and two questions: is this really the whole couch, and can it stay sealed until the move? Yes to the first. Sofa parts were in the larger parcels and the metal rods in a small one. No to the second. Foam left compressed for several weeks can be damaged, so the advice was to unpack as soon as possible and give the compression creases 1-2 weeks before judging them.

A whole floor cushion set, seat, backrest and armrests, fits in one flat vacuum parcel and needs about 36-48 hours to expand.

Callum

Buyer questions

  1. A common question

    My sofa came in a few flat packages. Is that the whole couch, and can I leave it sealed until I move?

    The workshop's answer

    It's complete: sofa parts in the larger parcels, metal rods in a small one. Unpack as soon as you can, since foam left compressed for several weeks can be damaged.

  2. A common question

    The delivery box looks far too small for what I ordered. Is something missing?

    The workshop's answer

    The cushions are vacuum-sealed, so the parcel looks small, and they expand to full size once opened. Accept the delivery; if anything is truly missing, the workshop sends a replacement.

  3. A common question

    Did a whole floor cushion set really fit in this tiny package?

    The workshop's answer

    Yes. The set, with seat, backrest and armrests, is vacuum-packed. Open the packages and allow 36-48 hours for the foam to expand.

  4. A common question

    The kids' loveseat chair came in a tiny package. Do I need to stuff it?

    The workshop's answer

    No. It's compressed foam; give it a couple of days and it becomes firmer and solid.

Questions buyers ask next

Can one person carry the floor sofa parcels in?

Usually. Each vacuum roll pack weighs roughly 22-33 lb (10-15 kg). A standard sofa ships at about 77 lb (35 kg) across two rolls and a small bar box; a corner couch runs about 121-132 lb (55-60 kg) over four rolls plus bars.

Will all my sofa parcels arrive on the same day?

Not always. The parcels ship together, but each has its own tracking and they may arrive on different days. Wait until every tracked package is in before deciding a piece is missing.

Is a short trip under vacuum bad for a foam cushion?

No. Brief compression in transit doesn't damage the foam, and cushions return to full shape once opened. The risk comes when foam stays sealed for weeks or months, so open everything soon after delivery.